Featured Build

The Escort Project

Our debut build, a Ford Escort Van Mk6 powered by a front mounted Tesla Model 3 Performance drive unit and a single VW MEB battery pack beneath the load floor. Phase one targets over 400hp, with a second motor to follow for all wheel drive.

Side view layout of the Escort van in phase one, showing the Tesla Model 3 Performance drive unit at the front axle and the VW MEB battery pack under the floor ahead of the rear axle
Phase one layout: front drive unit and a single battery pack under the floor

Build Specification

Base Vehicle Ford Escort Van Mk6
Drive Unit Tesla Model 3 Performance rear drive unit, front mounted
Power Target 400hp+
Battery VW MEB modules, 96s2p, approx. 400V, single pack under the load floor
Vehicle Control Dynam Labs VCU+
Battery Management EVS BMS
Charging Tesla Model 3 charger with EVBMW control board (AC), CCS rapid charging in phase two
Brake Assist Tesla iBooster
Front Suspension OEM subframe retained, strengthened for the drive unit
Rear Suspension Original leaf spring axle (phase one)

A Phased Build

Phase One · In Build

Front Drive, 400hp+

  • • Tesla Model 3 Performance drive unit at the front
  • • Single MEB battery pack centrally under the load floor
  • • Original rear axle and leaf springs retained
  • • High voltage system specified for the dual motor end state
Phase Two · Planned

All Wheel Drive

  • • Second Tesla Model 3 Performance drive unit at the rear
  • • Torque shared across four tyres rather than two
  • • CCS DC rapid charging added
  • • The main gain is traction, with a little extra power on top
Side view layout of the Escort van in phase two, with a second Tesla Model 3 Performance drive unit at the rear axle alongside the front drive unit and the VW MEB battery pack under the floor
Phase two layout: a second drive unit at the rear for all wheel drive

Build Overview

The battery is a single pack of VW MEB modules mounted centrally beneath the load floor. Keeping the heaviest component low and between the axles gives the van a low centre of gravity and keeps mass away from both ends, which matters in a vehicle originally designed to carry its load over the rear axle.

Drive comes from a Tesla Model 3 Performance rear drive unit, installed at the front of the van on the original Ford subframe, which has been strengthened and given dedicated motor supports. Phase one targets in excess of 400hp. Putting that much power through the front wheels alone is a real traction challenge, and that is exactly what phase two is designed to solve.

Phase two adds a second Model 3 Performance drive unit at the rear, making the Escort all wheel drive. The main gain is traction rather than outright power, putting the available torque down through four tyres instead of two, although a little more power won't hurt. The high voltage system, contactors and fusing are being specified for the dual motor configuration from the outset, so the upgrade is an addition rather than a rebuild.

Engineering Highlights

Central Underfloor Pack

MEB modules in a 96s2p arrangement, approximately 400V at full charge, packaged as a single pack under the load floor. One pack, one BMS, and the mass sits low between the axles.

Front Mounted Tesla Drive Unit

A Model 3 Performance rear drive unit installed at the front on the original Ford subframe, strengthened with dedicated supports. Custom driveshafts combine Tesla components with Escort CV joints at the hub end.

Built to Grow

Contactors, fusing and high voltage distribution are rated for the full dual motor build from day one. When the rear drive unit goes in, the core electrical system stays as it is.

Proven Control Hardware

A Dynam Labs VCU+ runs the drivetrain, the EVS BMS looks after the pack and its contactors, and a Tesla Model 3 charger with an EVBMW control board handles AC charging and the 12V supply.

Braking to Match

With no engine vacuum, brake assist comes from a Tesla iBooster, and the braking system is being uprated to suit the extra performance and weight.

Full Thermal Management

The drive unit and the battery pack are liquid cooled on separate loops, each with its own electric pump, so both can be held at their optimum temperature under sustained high power use.

Inspired by the Escort Project?

Every project is unique, and like the Escort, yours can be built in stages. Tell us about your vehicle and your goals and we'll explore what's possible together.

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Whether you're at the concept stage or ready to build, we'd love to hear about your project. Get in touch and let's explore what's possible.

Email Us: info@mogeng.co.uk